HOME / News / How to properly install and maintain double-sided rubber timing belts to ensure their optimal performance?

News

How to properly install and maintain double-sided rubber timing belts to ensure their optimal performance?

Installing double-sided rubber synchronous belts is a pursuit of details. In the preparation stage, it is necessary to ensure that all parts are clean and intact, including the synchronous belt itself, pulleys, installation tools, etc. Any tiny impurities or damage may affect the final transmission effect.

Next, the key link in the installation process is alignment and tensioning. The center distance between the pulleys needs to be accurately adjusted to ensure that the synchronous belt can be smoothly wound without deflection or jumping. The control of tension is also critical. Too tight may cause premature wear of the synchronous belt, and too loose will affect the transmission accuracy and efficiency. Therefore, professional tensioning tools are required to adjust to the best state according to the equipment requirements.

After the installation is completed, a trial run inspection is also required. Observe the operating status of the synchronous belt and check for abnormal noise, vibration or slippage. At the same time, pay attention to monitoring the temperature changes of the transmission system to ensure that all components are working within the normal range.

Installation is only the first step. The long-term and stable operation of the double-sided rubber synchronous belt cannot be separated from careful maintenance. Regular inspection is the basis of maintenance work. It is recommended to formulate a reasonable inspection cycle based on the frequency of equipment use and working environment. During the inspection, we should focus on the wear of the synchronous belt, whether the tension changes, and whether there are foreign objects attached to the pulley.

Cleaning is another important part of maintenance. Regularly clean the dust, oil and other impurities on the surface of the synchronous belt and pulley to keep the surface dry and clean. This can not only reduce wear, but also improve transmission efficiency. During the cleaning process, avoid using highly corrosive detergents to avoid damaging the synchronous belt material.

Reasonable adjustment of tension is also one of the key points of maintenance. As the use time increases, the synchronous belt will gradually relax due to wear. At this time, the tension should be adjusted in time to keep it in the best working condition. However, it should be noted that excessive tension will also accelerate the wear of the synchronous belt, so the adjustment should follow the equipment requirements or professional advice.

In special working conditions, such as high temperature, humidity or corrosive environment, additional maintenance measures are required. For example, when used in a humid environment, ventilation and drying should be strengthened; in a corrosive environment, a synchronous belt material with corrosion resistance can be selected.

Products Recommended

  • Rubber Wide - Angle Belt
    Rubber Wide - Angle Belt
    The wide-angle belt is a new type of industrial transmission belt developed on the basis of the general industrial V-belt technology.
    They are all driven by the friction diagram on both sides of the belt. The wedge angle of the general V-belt is 40° and the wedge angle
    of the wide-angle transmission belt is 60°.
    According to the principle of transmission dynamics, as the wedge angle of the wide-angle belt increases, the area supported by the
    two transmission sides naturally increases, thus giving rise to the following advantages over the general V-belt:
    1. The load of the wide-angle belt is evenly distributed and the wear resistance is improved.
    2. The contact area between the belt and the pulley increases and the transmission force is increased.
    3. It improves the concave deformation of the drive belt core and strengthens the drive characteristics.
    4. After the wide-angle belt is installed and used, the problem of belt tension drop is improved.
    It is the above-mentioned advantages of the wide-angle belt that are widely used and affirmed by the precision machinery industry.
    View More
  • Rubber Conveyor Belt
    Rubber Conveyor Belt
    The conveyor belt is composed of surface adhesive, core, and layer glue. In addition, a layer of buffer cloth can be added to the use of high drop impact to make it more impact-resistant.

    The surface adhesive
    With natural rubber and synthetic rubber as raw materials and in order to enhance wear resistance, crack resistance, aging resistance, and other properties, the surface adhesive has various characteristics such as wear resistance, cutting resistance, heat resistance, flame resistance, cold resistance, acid and alkali resistance, oil resistance, static electricity resistance and so on.
    Cloth layer core
    The cloth layer is composed of natural fiber or chemical fiber alone or a combination of the two, has the same quality after single-step treatment by a mature process, And has good adhesion with rubber.
    The adhesive layer
    The adhesive layer is very important for the adhesive force between the layers of the core of the conveyor belt that is repeatedly flexed. Especially for high-tension conveyor belts, a layer of adhesive with less buckling stress and less fatigue due to internal stress must be used.
    Specifications and models can be customized according to customer requirements, with a thickness ranging from 2.0 mm to 8.0 mm.
    View More
  • Endless Rubber Flat Belt
    Endless Rubber Flat Belt

    Belt type:
    FH FL FM
    Scope of application:

    High-speed, smooth, and low-extension transmission and conveying systems, such as textile machinery, woodworking machinery, grinding machinery, ticket vending machines, vegetable cutting machines, etc.
    Characteristics:
    High speed and stability, high tensile strength, and low elongation.
    View More
  • Silicone Belt
    Silicone Belt

    Belt type:
    Integrated Vulcanized Silicone Flat Belt and Silicone Synchronized Belt
    Scope of application:

    Sanitary products industry, glass machinery, sealing machine, etc.
    Characteristics:
    Anti-sticking, high friction coefficient, and high-temperature resistance.
    View More
  • Endless Rubber Sanding Machine Belt
    Endless Rubber Sanding Machine Belt
    The seamless rubber band produced by woodworking machinery can be used for sanding, correcting, and trimming core materials, planing wood boards, laminated boards, plastic laminated boards, and other machines, and can help the surface to be perfectly machined and selected.
    Its special technology lies in the manufacturing method and produces the required size jointless belt. We not only strictly control the quality, but also insist on using imported materials in order to make our sander belt have better performance.

    All parts of thickness and strength are absolutely uniform.
    It has a good linear operation.
    High flexibility can be used for small wheel diameters.
    It can maintain flatness and non-deformability under working pressure.
    The friction coefficient between the bottom of the belt and the plate surface is very low.
    Because the surface layer of the belt is covered with rubber, the adhesiveness is improved and the stability of the conveyor belt is improved.
    View More
  • Synchronous Pulley
    Synchronous Pulley

    Scope of application:

    Apply to each field of the synchronous-driven device system.
    Characteristics:
    Ensure coordination with the belt, to enhance the accuracy and lifetime of the driven. According to customer requirements, customization optimum driven solution can divided into 45# steel, aluminium alloy, stainless steel, cast iron, nylon, etc, according to the material.
    View More
  • Ribbed Belt
    Ribbed Belt

    Belt type:
    PHPJPKPLPM
    Scope of application:

    It is suitable for outdoor transmission equipment, transportation equipment, medical equipment, electric tools, household appliances, and sports equipment.
    Characteristics:
    1. The transmission power of the ribbed belt is higher than that of an ordinary V-belt by 30 % when the space is the same. 
    2. The transmission system of the ribbed belt has a compact structure, and under the same transmission power, the space occupied by
    the transmission device is 25 % smaller than that of the common V-belt.
    3. The ribbed belt is thin and flexible and is suitable for transmission with a small pulley diameter and high-speed transmission, with belt
    speed up to 40m/ s; Small vibration, less heat, and stable operation.
    4. The ribbed belt is heat-resistant, oil-resistant, and wear-resistant, with small elongation and a long service life.
    View More
  • Toothed And Ribbed Belt
    Toothed And Ribbed Belt

    Belt type:
    8MPK S8MPK
    Scope of application:

    Flour mill, pulverizer, etc. 
    Characteristics:
    1. One side of the tooth wedge belt is a ribbed belt and the other side is a synchronous belt.
    2. Double-sided transmission capable of meeting special working conditions.
    View More