Installing double-sided rubber synchronous belts is a pursuit of details. In the preparation stage, it is necessary to ensure that all parts are clean and intact, including the synchronous belt itself, pulleys, installation tools, etc. Any tiny impurities or damage may affect the final transmission effect.
Next, the key link in the installation process is alignment and tensioning. The center distance between the pulleys needs to be accurately adjusted to ensure that the synchronous belt can be smoothly wound without deflection or jumping. The control of tension is also critical. Too tight may cause premature wear of the synchronous belt, and too loose will affect the transmission accuracy and efficiency. Therefore, professional tensioning tools are required to adjust to the best state according to the equipment requirements.
After the installation is completed, a trial run inspection is also required. Observe the operating status of the synchronous belt and check for abnormal noise, vibration or slippage. At the same time, pay attention to monitoring the temperature changes of the transmission system to ensure that all components are working within the normal range.
Installation is only the first step. The long-term and stable operation of the double-sided rubber synchronous belt cannot be separated from careful maintenance. Regular inspection is the basis of maintenance work. It is recommended to formulate a reasonable inspection cycle based on the frequency of equipment use and working environment. During the inspection, we should focus on the wear of the synchronous belt, whether the tension changes, and whether there are foreign objects attached to the pulley.
Cleaning is another important part of maintenance. Regularly clean the dust, oil and other impurities on the surface of the synchronous belt and pulley to keep the surface dry and clean. This can not only reduce wear, but also improve transmission efficiency. During the cleaning process, avoid using highly corrosive detergents to avoid damaging the synchronous belt material.
Reasonable adjustment of tension is also one of the key points of maintenance. As the use time increases, the synchronous belt will gradually relax due to wear. At this time, the tension should be adjusted in time to keep it in the best working condition. However, it should be noted that excessive tension will also accelerate the wear of the synchronous belt, so the adjustment should follow the equipment requirements or professional advice.
In special working conditions, such as high temperature, humidity or corrosive environment, additional maintenance measures are required. For example, when used in a humid environment, ventilation and drying should be strengthened; in a corrosive environment, a synchronous belt material with corrosion resistance can be selected.