How to use the elastic deformation characteristics of the transmission belt to realize the automatic tensioning function of the system?- Jiangxi Kangqi Industrial Co., Ltd

How to use the elastic deformation characteristics of the transmission belt to realize the automatic tensioning function of the system?

Utilizing the elastic deformation characteristics of the transmission belt to realize the automatic tensioning function of the system requires comprehensive consideration of material selection, system design, monitoring and adjustment, and maintenance and upkeep. Through reasonable design and maintenance, it can be ensured that the transmission system can maintain appropriate tension under various working conditions, improving transmission efficiency and system reliability. Elastic deformation mainly depends on the elasticity of the transmission belt material and the structural design of the system. The specific implementation is as follows:

1. Material selection, it is necessary to select a transmission belt material with appropriate elastic modulus and restoring force. These materials can elastically deform when subjected to external forces and quickly return to their original shape after the external forces disappear. Such material properties allow the transmission belt to automatically adjust its length and tension while transmitting power.
2. System design: In the design of the transmission system, the elastic deformation characteristics of the transmission belt need to be taken into consideration. Through reasonable layout and structural design, the transmission belt can automatically adjust its tension when it is subject to load changes or temperature changes. For example, tensioning wheels or tensioning devices are provided at both ends of the transmission belt. By adjusting the position of the tensioning wheel or the tension of the tensioning device, the length change of the transmission belt caused by elastic deformation can be compensated.
3. Monitoring and adjustment: In order to achieve a more accurate automatic tensioning function, sensors and control systems can be introduced to monitor the tensioning status of the transmission belt. When insufficient or excessive tension of the transmission belt is detected, the control system can automatically adjust the position of the tensioning wheel or tensioning device to maintain the appropriate tension of the transmission belt.
4. Maintenance and maintenance: Regular inspection and maintenance of the transmission belt and its tensioning device are also important links in realizing the automatic tensioning function. By checking the wear of the transmission belt and the working status of the tensioning device, problems can be discovered and solved in a timely manner to ensure the normal operation of the transmission system and the reliability of the automatic tensioning function.

Products Recommended

Rubber Wide - Angle Belt

The wide-angle belt is a new type of industrial transmission belt developed on the basis of the general industrial V-belt technology.

They are all driven by the friction diagram on both sides of the belt. The wedge angle of the general V-belt is 40° and the wedge angle

of the wide-angle transmission belt is 60°.

According to the principle of transmission dynamics, as the wedge angle of the wide-angle belt increases, the area supported by the

two transmission sides naturally increases, thus giving rise to the following advantages over the general V-belt:

1. The load of the wide-angle belt is evenly distributed and the wear resistance is improved.

2. The contact area between the belt and the pulley increases and the transmission force is increased.

3. It improves the concave deformation of the drive belt core and strengthens the drive characteristics.

4. After the wide-angle belt is installed and used, the problem of belt tension drop is improved.

It is the above-mentioned advantages of the wide-angle belt that are widely used and affirmed by the precision machinery industry.

View More
Rubber Conveyor Belt

The conveyor belt is composed of surface adhesive, core, and layer glue. In addition, a layer of buffer cloth can be added to the use of high drop impact to make it more impact-resistant.

The surface adhesive

With natural rubber and synthetic rubber as raw materials and in order to enhance wear resistance, crack resistance, aging resistance, and other properties, the surface adhesive has various characteristics such as wear resistance, cutting resistance, heat resistance, flame resistance, cold resistance, acid and alkali resistance, oil resistance, static electricity resistance and so on.
Cloth layer core

The cloth layer is composed of natural fiber or chemical fiber alone or a combination of the two, has the same quality after single-step treatment by a mature process, And has good adhesion with rubber.
The adhesive layer

The adhesive layer is very important for the adhesive force between the layers of the core of the conveyor belt that is repeatedly flexed. Especially for high-tension conveyor belts, a layer of adhesive with less buckling stress and less fatigue due to internal stress must be used.

Specifications and models can be customized according to customer requirements, with a thickness ranging from 2.0 mm to 8.0 mm.

View More
Endless Rubber Flat Belt

Belt type:
FH FL FM
Scope of application:

High-speed, smooth, and low-extension transmission and conveying systems, such as textile machinery, woodworking machinery, grinding machinery, ticket vending machines, vegetable cutting machines, etc.
Characteristics:
High speed and stability, high tensile strength, and low elongation.

View More
Silicone Belt

Belt type:
Integrated Vulcanized Silicone Flat Belt and Silicone Synchronized Belt
Scope of application:

Sanitary products industry, glass machinery, sealing machine, etc.
Characteristics:
Anti-sticking, high friction coefficient, and high-temperature resistance.

View More
Endless Rubber Sanding Machine Belt

The seamless rubber band produced by woodworking machinery can be used for sanding, correcting, and trimming core materials, planing wood boards, laminated boards, plastic laminated boards, and other machines, and can help the surface to be perfectly machined and selected.

Its special technology lies in the manufacturing method and produces the required size jointless belt. We not only strictly control the quality, but also insist on using imported materials in order to make our sander belt have better performance.

All parts of thickness and strength are absolutely uniform.

It has a good linear operation.

High flexibility can be used for small wheel diameters.

It can maintain flatness and non-deformability under working pressure.

The friction coefficient between the bottom of the belt and the plate surface is very low.

Because the surface layer of the belt is covered with rubber, the adhesiveness is improved and the stability of the conveyor belt is improved.

View More
Synchronous Pulley

Scope of application:

Apply to each field of the synchronous-driven device system.
Characteristics:

Ensure coordination with the belt, to enhance the accuracy and lifetime of the driven. According to customer requirements, customization optimum driven solution can divided into 45# steel, aluminium alloy, stainless steel, cast iron, nylon, etc, according to the material.

View More
Ribbed Belt

Belt type:
PHPJPKPLPM
Scope of application:

It is suitable for outdoor transmission equipment, transportation equipment, medical equipment, electric tools, household appliances, and sports equipment.
Characteristics:

1. The transmission power of the ribbed belt is higher than that of an ordinary V-belt by 30 % when the space is the same.

2. The transmission system of the ribbed belt has a compact structure, and under the same transmission power, the space occupied by

the transmission device is 25 % smaller than that of the common V-belt.

3. The ribbed belt is thin and flexible and is suitable for transmission with a small pulley diameter and high-speed transmission, with belt

speed up to 40m/ s; Small vibration, less heat, and stable operation.

4. The ribbed belt is heat-resistant, oil-resistant, and wear-resistant, with small elongation and a long service life.

View More
Toothed And Ribbed Belt

Belt type:
8MPK S8MPK
Scope of application:

Flour mill, pulverizer, etc.
Characteristics:

1. One side of the tooth wedge belt is a ribbed belt and the other side is a synchronous belt.

2. Double-sided transmission capable of meeting special working conditions.

View More